2025-12-06
In cleanroom HVAC systems, the selection of FFUs (Fan Filter Units) and HEPA filters directly affects the cleanliness level, airflow distribution, energy efficiency, and long-term operational stability. Proper sizing ensures the cleanroom meets its required classification while maintaining system performance and operational reliability.
Different ISO classes require different airflow and supply coverage levels. The following ratios are commonly used in industry practice:
| ISO Class | Typical FFU Coverage | Common Applications |
| ISO 5 | 80–100% | Semiconductor, critical pharma areas |
| ISO 6 | 60–80% | Precision manufacturing, laboratories |
| ISO 7 | 20–40% | Medical devices, electronics |
| ISO 8 | 10–20% | General industrial production |
Coverage may be adjusted according to process requirements and airflow uniformity.
Common FFU dimensions include:
1175 × 575 mm (4×2 ft)
1175 × 1175 mm (4×4 ft)
575 × 575 mm (2×2 ft)
Selection depends on ceiling grid type, layout, equipment spacing, and maintenance access.
Important criteria include:
Rated airflow
Energy consumption (EC motors offer better efficiency)
Noise level
Air velocity stability
Compatibility with HEPA filters
These factors influence comfort, system efficiency, and service life.
HEPA filters must be selected according to the required cleanliness standard:
| Filter Grade | Efficiency | Typical Applications |
| H13 | 99.95% | ISO 7–8 cleanrooms |
| H14 | 99.995% | Pharmaceuticals, hospitals, electronics |
| U15–U17 | Ultra-high efficiency | Semiconductor, optical manufacturing |
The required grade depends on process sensitivity and regulatory requirements.
HEPA filter size must match the FFU dimensions, typically:
1175 × 575 mm
1175 × 1175 mm
575 × 575 mm
Proper sealing is essential to avoid leakage.
Include:
Factory leak test according to EN 1822
Filter media type (glass fiber or PTFE)
Initial and operating resistance
Sealant and frame materials
These factors determine filtration performance and lifespan.
When integrating FFUs and HEPA filters into a cleanroom HVAC system, the following factors should be evaluated:
ACH requirements differ among ISO classes and influence the number of FFUs needed.
Includes:
Vertical unidirectional flow (common for ISO 5/6)
Full-ceiling laminar flow layouts
Localized high-cleanliness zones
This determines FFU layout, spacing, and quantity.
Selecting low-resistance HEPA filters and high-efficiency FFUs helps reduce operational energy consumption.
Proper sizing of FFUs and HEPA filters is essential to achieving stable cleanroom performance. By determining the required cleanliness level, optimizing coverage ratios, selecting appropriate dimensions, and ensuring filter quality, cleanroom systems can maintain reliable airflow, efficiency, and long-term functionality.